
Installation Instructions for Front Monospring Conversion System Catalog #42129 1963 - 67 Corvettes
7490 -
Telephone: 727-345-5292
Kit
Contains:
ITEM QTY DESCRIPTION
1 2 Aluminum
Mounting Discs w/Hardware
2 2 Block/Bracket Assemblies w/Hardware
3 1 Front Composite Monospring
1.
On level surface,
lift car and place jack stands on frame two feet back from front wheel wells.
2.
Remove front
wheels, shocks and anti-sway bar end-links.
Loosen bolts on lower control arm shafts.
3. Using correct tools (ball joint removal tool and coil spring
compressor) disconnect lower ball joints and remove coil springs.
WARNING (Coil springs are under great tension and could cause injury if
removed without proper equipment).
4.
Place aluminum
discs into lower control arm coil spring pockets. Align discs by inserting 1/4”–20x1” bolts in
drain hole between ball joint and shock hole.
Install and tighten (2) 5/16”–18 Allen head bolts upward through control
arm into aluminum discs. Check for
proper clearance through spring bolt hole at this time. Because factory control arms are stamped,
some may vary slightly. It may be
necessary to use a file or grinder to remove metal to match radius of hole in
disc.
5.
First, install
top shock mount; then, attach lower ball joint to spindle. Now, attach lower shock mounts to aluminum
discs. Attach spring mounting plates
over existing control arm mounting shafts using the (1) new 9/16” bolt and (2)
new 7/16” bolts. At this time, torque
all bolts. Torque ball joints to 60-90
ft/lbs., 9/16” bolts to 95 ft/lbs. and 7/16” bolts to 70 ft/lbs.
6.
Install spring
mounting blocks to cross shaft brackets using 1/2” shoulder bolts. Make sure rubber pads are facing down and
grease fittings face out for easy service.
To install spring: first, attach spring ends with 9/16” bolts and nylock
nuts, leaving a minimum of 3/4” thread showing on bolt ends. Then, bolt the spring to the mounting blocks
already attached to the cross shafts.
7. Grease all fittings; reinstall sway bar and
tires. Roll the car back and forth about
20-feet to allow suspension to settle.
Ride height desired can be adjusted by simply turning 9/16” spring end
bolts. Spring rate is adjusted by moving
the 1/2” shoulder bolts in or out in the four adjustment points on the spring
mounting brackets.
